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From an ideal Industry 4.0 perspective, the approach which is highly recommended is to have the QMS data reside within the MES itself, rather than as a siloed system. Since a MES contains both the master data and the process data which it captures in real time, it is the single source of truth feeding other IT applications, including the QMS.
Why replace a working MES with a new MES? There are many reasons, and they must be sound and significant for most companies to take on such a major endeavor. Industry 4.0 and an array of emerging digital technologies make the prospect of upgrading your MES attractive—taking advantage of new technologies; reducing a ‘hodgepodge’ of applications for a centrally-managed, cohesive application framework; and addressing hardware/software end of life issues with no migration path.
If you are running a paperless program in manufacturing or thinking about starting it, this article is a must read. And I have chosen to start it by giving you already the three main takeaways:
Prone to human error, inefficient and inflexible, predisposed to decision lag are hidden costs of paper-based systems; The choice of the right tool to go paperless shall consider its Integration Capabilities and Configurability, Usability, and Mobility; This is a journey. Start to process your data quickly with an easy-to-use interface and soon you will get deeper insights to rethink your manufacturing processes.
Industry 4.0, much like the previous three industrial revolutions, demands, and drives change. It requires changes to be made in business strategy, leadership commitment, process technology, IT, value chain-wide integration, personnel engagement, and most importantly, in communication.
Pursuing an Industry 4.0 or modern MES in a Brownfield project, you must work with the basic plant structure, whether it’s single or multi-plant, complex or simple IT infrastructure, and varied or homogenous automation and information management solutions.
Companies which approach digital transformation from a strategic standpoint and pursue the step changes required for enabling this new revolution reinvigorate their value chain and have the opportunity to achieve unprecedented results from their operations and extended supply chain.
Today, we will look at the foundational aspects of MES and the cloud to understand what cloud computing offers, what makes it so exciting for businesses around the world to adopt for manufacturing, and how the MES interplays and leverages the cloud.
Are you deciding between an MES or an IIoT Platform? What about leverage them both? MES enables value chain-wide improvements, which no IIoT platform alone can ever achieve.
One of the most common concerns when it comes to the implementation of IIoT and Industry 4.0 for manufacturers is the risk to data security and maintaining requisite level of data integrity throughout the value chain. Let’s understand why security is a concern.