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Perhaps the most important feature of the smart factory, its connected nature, is also one of its most crucial sources of value. Smart factories require the underlying processes and materials to be connected to generate the data necessary to make real-time decisions. In a truly smart factory, assets are fitted with smart sensors so systems can continuously pull data sets from both new and traditional sources.
Some time ago in 2019 Tom Jenks wrote a great article that defined a Digital Twin and provided a high-level overview of the potential benefits. This technology has come of age, given recent advances that have occurred with the Internet of Things (IoT), machine learning and Artificial Intelligence. By providing access to a greater number of data points coupled with the ability to better predict other variables, it is now possible to achieve far greater calibration between the physical and digital worlds. These developments have significantly increased the value of the Digital Twin.