How do you scale MES across a complex, regulated manufacturing environment without increasing IT complexity or compromising quality?

By reading the full case study, you will learn how Ultradent expanded MES across production lines, while improving quality processes and traceability in highly complex, regulated manufacturing environment, leading to the following key results:

More than 65 production lines on MES
17 lines rolled out within the first two years
Job correction rate reduced from 21% to 1.8%
Quality Review System time reduced from 20 minutes to 9 minutes
Batch release reduced from weeks to minutes or up to an hour for MES batches

Why this case study matters for your business

Scaling MES across complex, regulated manufacturing environments is not just about technology. It requires the right strategy, standardization, and operational alignment.

Ultradent faced the challenge of expanding MES across multiple production lines while reducing customization, controlling IT effort, and maintaining compliance in a highly regulated environment.

This case study shows how they moved from an initial MES deployment to a scalable model that supported:

  • Improved traceability
  • Faster quality review
  • Reduced job corrections
  • Greater production visibility
  • More efficient MES rollout across 65 lines

Learn from a real MES success story

See how Ultradent used Critical Manufacturing MES to standardize deployment, reduce manual work, and strengthen audit readiness across its operations.

This is not just a story about digitizing production records.
It is a practical example of how a medical device manufacturer built a scalable MES foundation for quality, control, and operational growth.

Download the case study

Discover how Ultradent scaled MES from 5 to 65 production lines while improving efficiency, reducing errors, and creating a repeatable model for manufacturing excellence.

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